Elixir HDH factory in Prahovo - from a blank sheet to a fully commissioned systems in just four months.
For the new Elixir HDH factory in Prahovo, the journey from concept to operation of two transformer substations (6x2500kVA and 2x2500kVA) was completed in just four months.
Starting from the digital twin of the transformer substations, we used an integrated digital engineering workflow combining Autodesk Revit and the Siemens engineering suite — SIMARIS Design, SIMARIS Curves, SIMARIS Busbarplan and SIMARIS Project — together with the Siemens SIVACON S8 SCF Configurator.
Within this timeframe we did not only complete the engineering design.
We also manufactured, delivered and commissioned eight MCC consists from 130 panels of SIVACON S8 overall, fully integrated into the BIM model and coordinated through the digital workflow.
From the building floor plans and Simaris Project outlines to precise equipment definition, calculations and selectivity, manufacturing and commissioning — all aligned through a single digital process.
A strong demonstration of how digital engineering can turn an idea on paper into a fully operational industrial power distribution system in record time.
General:
For the new Elixir HDH factory in Prahovo, the journey from concept to operation of two transformer substations (6x2500kVA and 2x2500kVA) was completed in just four months.
Starting from the digital twin of the transformer substations, we used an integrated digital engineering workflow combining Autodesk Revit and the Siemens engineering suite — SIMARIS Design, SIMARIS Curves, SIMARIS Busbarplan and SIMARIS Project — together with the Siemens SIVACON S8 SCF Configurator.
Within this timeframe we did not only complete the engineering design.
We also manufactured, delivered and commissioned eight MCC consists from 130 panels of SIVACON S8 overall, fully integrated into the BIM model and coordinated through the digital workflow.
From the building floor plans and Simaris Project outlines to precise equipment definition, calculations and selectivity, manufacturing and commissioning — all aligned through a single digital process.
A strong demonstration of how digital engineering can turn an idea on paper into a fully operational industrial power distribution system in record time.
General:
- The new Factory for phosporic acid production - HDH
- Investor: Elixir, Prahovo
- Prahovo, Serbia
- Design and built of two transformer substations within the new HDH Factory for phosporic acid production
- SS Operational Center - (20(10)/0.4 kV, 6x25000kVA, 6 pcs. MCCCs, rated current of 4000A, rated Icw 85kA
- SS Recirculation - (20(10)/0.4 kV, 2x25000kVA, 6 pcs. MCCCs, rated current of 4000A, rated Icw 85kA
- 9 busbar trunking routes in SS Operational Center - Siemens Sivacon 8PS - LIA, 4000A, IP55
- 3 busbar trunking routes in SS Recirculation - Siemens Sivacon 8PS - LIA, 4000A, IP55
- Siemens LV devices, ABB frequency drives
- 8 pcs. of MCC
- 130 panels
- more than 300. drawer units
- more than 100 frequency drives
- 12 busbar trunking system routes
